Indigenous integrated automation

Manufacturing ERP through virtual and digital twinning.

Prism Tech Solutions develops indigenous integrated automation software solutions. The manufacturing Enterprise Resource Planning (mERP) suite leverages Virtual Manufacturing System (VMS) architecture to bring digital twins into discrete manufacturing operations.

What is mERP

A VMS-based approach to manufacturing resource planning.

mERP is a suite of software built on the Virtual Manufacturing System concept. It uses Unity for graphics and Microsoft C# for the inference engine. By interfacing with manufacturing equipment through legacy and Industry 4.0 communication standards (Industrial I2C, USB2, EIA RS 232, Industrial Ethernet/SERCOS IV), mERP creates operational harmony between cyber and physical assets.

There is use of Artificial Intelligence and Machine Learning supporting the domain knowledge for smart virtual and digital twinning. After the development of pseudo codes, all User Interfaces (UIs) can be converted to any language supported by Unicode, providing a better User eXperience (UX) and incorporating aspects of Industry 5.0.

Unity for Graphics
Microsoft C# for Inference Engine
Industry 4.0 & Legacy Communications
AI & Machine Learning Support
Unicode language support (Industry 5.0)
System modules

A modular architecture for manufacturing intelligence.

VMS Administrator

System configuration, user management and access control.

VMS Design

Product design integration with virtual manufacturing models.

VMS Planning

Production planning, scheduling and resource allocation.

VMS Monitor

Real-time equipment and process monitoring through digital twins.

VMS Fault Diagnostics

Intelligent fault detection, analysis and resolution guidance.

VMS Quality Assurance

Quality control, inspection and compliance tracking.

VMS Digital Twin Registry

Central repository for virtual and digital twin assets.

VMS Training & Help

Operator training scenarios and contextual system guidance.

Process taxonomy

Discrete manufacturing processes supported by mERP.

Manufacturing operations operate as interconnected thermodynamic systems involving synchronized flows of energy, material, and control telemetry. Prism's mERP suite supports comprehensive process families:

Primary & Forming

  • Metal Casting Processes
  • Sheet Metal Forming
  • Bulk Deformation & Forging
  • Powders, Ceramics & Composites

Subtractive Machining

  • Multi-Axis CNC Metal Removal
  • Precision Turning & Milling
  • Micro Electrical & MEMS Devices
  • Non-Conventional EDM Machining

Additive & Joining

  • Industrial Additive Manufacturing
  • Permanent & Temporary Joining
  • Polymer & Reinforced Plastics
  • Superconductor Fabrication

Specialized Machinery

  • Textile Production Machinery
  • Precision Woodworking Systems
  • Leather Products Manufacturing
  • Automated Conveyors & Feeders
Technical architecture

Four-tier integration from edge telemetry to ERP.

mERP establishes seamless operational harmony between physical plant machinery and virtual intelligence without requiring costly replacement of legacy equipment.

  • Sub-10ms edge telemetry across legacy and Industry 4.0 industrial fieldbuses.
  • Deterministic C# Inference Engine driving rule-based scheduling and predictive diagnostics.
  • Unity-powered 3D digital twins for real-time visual kinematic verification.
  • Unicode-compliant multi-lingual UX supporting localized operator interfaces (Industry 5.0).
Tier 4 · Enterprise Layer: mERP Dashboards, Resource Planning & Auditing
Tier 3 · Inference Engine: Unity 3D Twins, C# Optimization & AI Analytics
Tier 2 · Edge Gateway: Protocol Transformation, Buffering & Trust Boundaries
Tier 1 · Physical Assets: CNC Controls, SERCOS IV, RS-232, I2C & MDI Sensors
Early development

Explore VMS module demonstrations.

These demonstrations represent early development concepts of VMS modules and virtual manufacturing systems based on virtual twins.

VMS Administrator

Administration, security configuration and system setup demonstration.

Watch demonstration

VMS Design

Product structure and process definition in a virtual manufacturing system.

Watch demonstration

VMS Planning

Capacity scheduling, routings and virtual manufacturing context.

Watch demonstration

Twin Turret Lathe

Virtual and physical machine tool synchronisation study.

Watch demonstration

Virtual SME

Cellular manufacturing simulation and production walkthrough.

Watch factory video

Explore mERP for your manufacturing operation.

Contact us to discuss how indigenous integrated automation software can support your manufacturing intelligence. Reach us at info@prismtechsolutions.tech.

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